Arc sprayed babbitt coating SX-1080

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Arc sprayed babbitt coating  SX-1080
Arc sprayed babbitt coating SX-1080

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1- Arc sprayed babbitt coating  SX-1080

 

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Arc sprayed babbitt coating SX-1080

 

 

 

Arc spraying equipment and applications

 

1-- Composition of arc equipment

 (power supply + control system + thermal spraying gun + wire feeding mechanism + air supply device)

 

2- Arc spraying principle: arc spraying is a thermal spraying process that takes arc as heat source and atomizes the melted wire with high-speed air flow, so that the droplet particles are sprayed to the workpiece surface at a higher speed to form a coating.

 

3-- Spraying material application:

Zinc and zinc alloys: widely used in outdoor steel structures, such as water gates, Bridges, towers and containers, etc

Aluminum and aluminum alloys: widely used in water storage containers, steel components surrounded by sulfur gas, food storage, combustion chambers, ship hulls and gates, etc

Copper and copper alloy: aluminum bronze alloy is mainly used for spraying water pump blade, air gate valve, piston, bearing bush surface.

Nickel and nickel alloy: Nickel-chromium alloy has very good thermal resistance

Molybdenum: often used as a bonding layer material in spraying

Carbon steel and low alloy steel: widely used arc materials

Powder core wire: good stability at high temperature

babbitt wire: Tin and lead base bearing alloys with antifriction propertiesAlso known as white alloy. The main alloy components are tin, lead, antimony, copper. Antimony and copper are used to improve the strength and hardness of alloys.

 

4- Technical features:

A-- The coating has high bonding strength, high hardness and low porosity

B- High energy efficiency and low operating costs

C- Easy to use and maintain

D- High productivity, safe and reliable, spraying workpiece deformation

E- Suitable for wire with conductive properties

 

5- Application Direction:

Technology widely used, can produce a variety of functional coating, spraying, there is no limit to the size and shape of work piece to, in the industry also has its own shadow, can not only on the metal surface coating, can also in nonmetal substrate: such as concrete, wood, plaster, plastic, stone, rubber, ceramic, clay, glass, paper coating even

 

Functional coating:

A- Corrosion resistant coating

B- Repair of mechanical parts

C- Make molds quickly


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Arc sprayed babbitt coating


Arc equipment:  Automatic SX-1080,  Economical SX-1000,  Manual SX-600


Spraying material application:


 

 

Spraying wire material

wire

       sample

Recommended

Equipment

       used

 

Zinc and zinc alloys

 

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SX-600    PULL

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widely used in outdoor steel structures,   such as water gates, Bridges, towers and containers, etc

 

 

Aluminum and aluminum   alloys:

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SX-600  Pull

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widely used in water storage containers,   steel components surrounded by sulfur gas, food storage, combustion chambers,   ship hulls and gates, etc

 

 

Copper and copper   alloy

 

image025.gif

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SX-600    Pull

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aluminum bronze alloy is mainly used for   spraying water pump blade, air gate valve, piston, bearing bush surface.

 

 

 

Nickel and nickel   alloy:

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image033.jpg


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SX-1080

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 Nickel-chromium alloy has very good thermal   resistance

 

Molybdenum:

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SX-1000

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often used as a bonding layer material in   spraying

babbitt wire

image045.jpg

image047.gif

SX-1080

image049.gif

Tin and lead base bearing alloys with   antifriction propertiesAlso known as   white alloy. The main alloy components are tin, lead, antimony, copper.   Antimony and copper are used to improve the strength and hardness of alloys.

Carbon steel and low   alloy steel:

 

 

 

 

 

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image053.jpg


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SX-600 PU ll

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widely used arc materials

 

Powder core wire:

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SX-600 Push

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good stability at high temperature

 

 

 

Nickel-aluminum base wire

 

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SX-1080

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High temperature base material

Exothermic reaction, micrometallurgical   combination, uniform structure, strong oxidation and corrosion resistance,   bonding strength 60MPa, using temperature 1000°C

 

 

Stainless steel

 

7 chrome 13

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SX- 600 Pull

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Excellent high temperature erosion   resistance, high temperature oxidation resistance, hardness is greater than   or equal to HRC52, the use of temperature up to 900-1200°C

 

SX-600 Pull

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SX-600 Pull

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SX-600 Push

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SX-1080

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SX- 120 , A large power equipment with two spray guns


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Arc sprayed babbitt coating


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Spraying zinc and aluminum scene


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Spray pot production line  Sample


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Spray aluminium wire coating  Sample


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Spray zinc wire  coating  Sample



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