The stainless steel powder coating is automatically sprayed by the robot

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The stainless steel powder coating is automatically sprayed by the robot
The stainless steel powder coating is automatically sprayed by the robot

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Producing hydrogen energy The stainless steel powder coating is automatically sprayed by the robot in the new mobile spraying room

 

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SX-90 Proton  flowmeter ( MFC)

Plasma spraying equipment configuration

 (using gas: argon and hydrogen) (water and electricity)

MFC Sx-90 plasma equipment using energy: power supply + argon + hydrogen (suitable for SG-100 advanced plasma spray gun)

1.  Plasma arc is made of electric power supply  (Make up the arc)

2.  A small amount of hydrogen gas is mainly used to adjust the voltage on the device  (Hydrogen for voltage regulation)

3.  Argon is used to protect spraying ceramic powder, prevent oxidation protection. (Argon gas for protecting ceramic powders)

4 Sprayed All kinds of ceramic coatings Including: alumina, chromium oxide, titanium oxide, yttrium oxide, zirconia, silicon oxide (II), molybdenum trioxide, titanium oxide, hydroxyapatite and other powders

 

MFC  SX-90 Operation points:

              

       (  So many people choose to use it  )

 

After the equipment is installed: click the screen to open the setting of digital parameters, you can start the machine.

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FM SX-80 compared to MFC SX-9000 : Operating equipment:

 

1.MFC SX-90 only needs to input data on the touch screen to start up. Relatively stable. So many people choose to use it

 

2.FM SX-80needs to use manual control panel data meter { main gas meter, ammeter, voltmeter, powder supply pressure gauge } program is a little more complicated than.

 

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1-- You must click the purification button every time before starting the machine: (count the second button from the left)

(In order to purify the impurities of the spray gun, press and hold the purify button for 4-5 seconds, then release your hand. Complete)

2--Then press the Start button:  (yellow button)

(Press the start button for 2 seconds ----- release the hand. Complete)

3---- then see SG-100 spray gun on arc light:

(After the arc light of the spray gun reaches the standard ----- can be sprayed with powder to start)

4-- Reference table of powder spraying data of various components:

5---- After the end of the shutdown is the red button.

(------- completed ------)

 

When there are other parts that are not ready such as: gas, plumbing system, powder, etc., the equipment will automatically alarm, and show which parts of the equipment need repair

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 1

 

 

Safety Center

 

 

 

 With alarm or fault display   function, when the system of water, electricity, gas in a certain state does   not meet the requirements, the system will automatically alarm to remind the   user to do the corresponding adjustment

 

 

 

     

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disposition

 

Proton flowmeter

 

 

 

 

The Japan imported proton flowmeter

 

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 2

 

 

 

 

 

PLC

intelligent Operating system

Intelligent   touch control device

Used   for water, electricity, gas, powder regulation and control. It can monitor   the entire system, and the user can also control the gas flow and gas ratio   by adjusting the main gas and secondary gas on the control panel to change   the length of the plasma arc and the speed of the flame flow and finally   change the speed of the powder particles.

 

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3

 

 

 

 

Inverter

main supply

 

 

Provide DC power supply for spray gun, can work   continuously for 24 hours without fault; It is the most outstanding plasma   power supply in China.

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 4

 

 

 

PLC

intelligent

 powder feeder

1.PLC and touch   screen are used to set parameters to precisely control powder feeding   accuracy and speed.

2The system consists of two sets of independent   powder feeding devices. The capacity of the large tank is 20 liters, and the   speed of the scraper-type powder feeding is 150 g/min. The small tank adopts   the drum-type powder feeding device, which is suitable for feeding various   ultra-fine powder and hard-to-deliver powder mixtures.

3Fully enclosed plastic-steel chassis, free from   environmental disturbance such as temperature and humidity, transparent glass   door, powder feeding state at a glance.

Powder vibration   device, powder tank heating device and weighing device can be selected

 

 

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5

 

SG-100

 spray gun

 

 

The SG100 can be   applied to any type of coating available today, from highly dense,   wear-resistant carbide coatings to thermal barrier coatings with controlled   porosity. The SG100 can be used at the same time to achieve higher spray   speeds and to mix different materials in equal ion beams. The external feed   mouth can replace the internal feed mouth, and the internal and external feed   mouth can also be used in combination.

We can offer   customer SG100 spray gun, using argon or nitrogen as main gas, hydrogen as   secondary gas. The working current of spray gun: 100-800A. The working   voltage: Ar+H2: 50-75V, N2+H2: 50-80V. We provide the following spray gun   accessories for  our customer: spray nozzle, powder and cooling air   jetting shelf, water-cooled cable, electrode tip, insulator, sealing ring,   and other special tools.

 

 

 

 

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6

 

 transfer box

 

The transfer   center of the spraying system connects the power supply, control cabinet,   heat exchanger and spray gun together. The box is equipped with high   frequency ignition, water, gas alarm device. Box is movable, water cable   length is 5m (standard type)

Also known   as chiller or chiller, it is mainly used to cool the distilled water cooled   by the spray gun through the refrigeration principle of heat exchange to   obtain a lower water temperature of the cooled distilled water circulation   into the spray gun, so that the spray gun to obtain effective cooling, to   achieve the spray gun is always in the right working temperature and nozzle   life extension purpose. Double compressor drive to reduce the size of the whole   machine, increase your space;

 

 

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      7

 

 

 

Cooling system

 

 

 

Chiller

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Also known   as chiller or chiller, it is mainly used to cool the distilled water cooled   by the spray gun through the refrigeration principle of heat exchange to   obtain a lower water temperature of the cooled distilled water circulation   into the spray gun, so that the spray gun to obtain effective cooling, to   achieve the spray gun is always in the right working temperature and nozzle   life extension purpose. Double compressor drive to reduce the size of the   whole machine, increase your space;

 

8

Cooling tower
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9

Cold water tank

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10

High pressure pump

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11

 

 

  Standard

utility cable

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1  Set


List of powders that can be sprayed by the SX-90 plasma spraying equipment

 

Powder

name

Wt,%,

composition

(ɥm)

Particle  Powder size

(°C )

Working temperature

Coatingsfunction

and application  

 

Al2  O3

(aluminium oxide)

 

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-45+15

 

1650

Microvibration and abrasion resistance,   erosion resistance, insulation coating

 

Al2 O3-Tio2

(Alumina titanium oxide)

AT13

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-45+15

 

540

 

Wear resistance, high temperature   resistance, oxidation.

Cr2 O3

CHROMIC oxide

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-45+15

 

750

 

Wear resistance, high temperature   resistance, oxidation

 

 

 

Chrome oxide

 

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-45+15

 

750

 

 

 

Wear resistance, high temperature   resistance, oxidation

 

 

YTTRIUM oxide

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-45+15

 

      1650

Micro vibration wear resistance, erosion   wear resistance, thermal barrier coating

 

 

Zirconium Oxide

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-45+15

 

1320

Toughness, thermal impact, thermal   insulation, high temperature resistance, coating.

 

Silicon(II) oxide

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-45+15

 

 

750

Thermal shock resistance, electrical   insulation coating

 

 

Molybdenum Oxide

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-45+15

 

 

1320

Improve the strength, toughness, heat   resistance, corrosion resistance coating of all kinds of alloy steel

 

Titanium Oxide

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-45+15

 

       670

Cosmetics, covering, medicine.A good   conductor of electricity and heat.

 

Hydroxylapatite

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-45+15

 

      670

Cosmetics, covering, medicine.A good   conductor of electricity and heat.

 

Sx – 90 plasma spray equipment parts procurement:

 

 

Part name

 

Brand

 

Origin

PLC   The controller

Siemens 

Germany

TOUCH  Touch screen

Siemens 

Germany

Solenoid valve

SMC

Japan

Pneumatic valve

SMC

Japan

Pressure switch

SMC

Japan

Pressure sensor

Omron

Japan

Relay

Omron

Japan

Electrical switch

Schneider

The French

Contactor

Schneider

The French

The oil pump

Danfoss

The Danish

Flow switch

kewell

Germany

 

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 Sprayed All kinds of ceramic coatings Including: alumina, chromium oxide, titanium oxide, yttrium oxide, zirconia, silicon oxide (II), molybdenum trioxide, titanium oxide, hydroxyapatite and other powders




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