Corrugated Roller

Spraying area: corrugated roller corrugated cardboard production equipment is the most important part of

Work status: metal between the wear and tear

Solution: electric arc spraying/supersonic flame spraying

Coating material: coating tungsten carbide

Effect: the supersonic spray equipment for corrugated roller tungsten carbide can obtain high wear resistant coating. Hardness can reach more than HV1200 and to improve corrugated roller than ordinary roller by four to five times the service life and can also reduce scrap, reduce the amount of glue, ensure the quality of the cardboard, and improve production efficiency

Areas of application: used in packaging, corrugated roller printing industry is the most important part of the corrugated board production equipment, it is generally using 48 crmo steel, by the intermediate frequency quenching or nitriding treatment, the hardness is generally above HRC55. The corrugated roller is one of the important key single machine parts. Ordinary corrugated roller tooth height, the top round change is big, the cardboard quality is not stable, the core of paper and glue roller clearance to expand, with the middle of the corrugated roller wear and wear after the increase of the tip circle led to too much paint

Soft and flexible resin content, make the cardboard.

Coating products processing:
The company has domestic leading supersonic HVOF flame, plasma, automatic power, the supersonic electric arc spraying technology of three spray coating,
1, plasma spraying processing: high-performance ceramic coating, spray coating materials including aluminum oxide powder, chrome oxide, titanium oxide, zirconium oxide, molybdenum carbide, etc.
2, the supersonic fuel (HVOF) spray processing, spraying hard alloy, metal ceramic coating, coating materials including tungsten carbide powder, nickel chromium carbide, chromium, nickel, chrome, etc.
3, speeding the arc spraying processing: spraying line wire stainless steel, zinc, aluminum, copper, lead, molybdenum, babbitt and so on all sorts of function coating.
4. The subsonic flame spraying materials include: chrome nickel chrome carbide, tungsten carbide composite powder, aluminum oxide, titanium oxide ceramic powder preparation of ideal spray coating/wire: including T8, MO (MO) low carbon steel, stainless steel, copper, AL203, AL (aluminum), zinc (Zn)
5.. Imported equipment America PRAXAIR supersonic spraying, Miller plasma equipment to undertake the thermal spraying process has the ability of hundreds of pieces processing, coating products.


Coating material is introduced:
The thermal spraying material and coating function and application
A: thermal spraying materials
Has been realized in the practical application in industrial production of coating materials such as metals, alloys and ceramics, mainly used in powder, wire and bar state, including spraying powder for spraying materials more than 70% of the total amount. Used as a coating material are:
1, thermal spraying powder
Pure metal powder: W, Mo, Al, Cu, Ni, Ti, Ta, Nb, etc
Alloy powder: Al - Ni, Ni - Cr, Ti, Ni, Co - Cr - Ni - Cr - Al, W, MCrAlY (M = Co, Ni, Fe), Co, Ni, Fe base metal, etc
Oxide ceramic powder: Al2O3, ZrO2, Cr2O3, TiO2, etc
Carbide powder: WC, TiC, Cr3C2, etc
Metal ceramic powder: WC - Co, Cr3C2, NiCr, etc
Plastic powder: nylon, polyethylene, PPS etc
2, thermal spray wires
Al, Cu and zinc, Sn, Al - zinc alloy, babbitt alloy, stainless steel,
Ni - Al wire, etc.
3, thermal spray bar
Al2O3, ZrO2, Cr2O3, etc

B: coating functions and applications
1, antiwear coating
Wear industry equipment damage is one of the main reasons that may lead to abrasion working conditions including micro vibration, sliding, shock, abrasion, erosion, etc. Wear resistance coating should be hard, but also the performance of the heat resistance and resistance to chemical corrosion. Fe, Ni, Co in the metal and WC - Co and Cr3C2 - NiCr metal ceramic, Al2O3 and Cr2O3 ceramic material has these properties. The coating technology improve the surface wear resistance has a very wide range of applications, such as piston ring, the gear synchronous ring spraying Mo coating, textile machinery parts and components such as roller, spinning hook on the spraying and fiber resistance of Al2O3, Al2O3 and TiO2 ceramic coating, pump and valve sealing surface coating Cr2O3, WC - Co wear-resistant coating, high power and large truck crankshaft mill, exhaust fan shaft using Fe base alloy material repair wear and abrasion resistant reinforcement, etc.
2, anticorrosion coating
Long exposure to outdoor atmosphere (Marine, industrial and urban and rural atmosphere) and different medium (water, river water solvent and oil, etc.) in the environment of large steel structures, such as power transmission tower, steel structure bridge, offshore drilling platform, derrick in coal mine, and all kinds of chemical containers such as storage tanks, etc., by different degree of oxidation and erosion environment. With Al, zinc, and Al - zinc alloy and stainless steel protective coating, can obtain long-term protective effect for 20 years. Some components by gas corrosion and chemical corrosion, can according to the specific conditions (such as the medium, concentration, temperature, pressure, etc.) select the appropriate coating materials such as metals, alloys, ceramics and plastic for protection.
3, high temperature oxidation and hot corrosion resistance coating
For some exposure to high temperature corrosion in the gas components, by high temperature, gas corrosion, and the function of air flow scouring, seriously affected the life and safe operation of the equipment. In addition to high temperature oxidation and hot corrosion resistance of materials must be resistant to high temperature oxidation and corrosion, must also have similar to the substrate material coefficient of thermal expansion, the party won't be caused by local overheat temperature cycle and the coating thermal fatigue performance degradation. Used as high temperature oxidation and hot corrosion resistance of coating material has: NiCr, leicester, MCrAl, MCrAlY (M = Co, Ni, Fe) and Hastiloy and Stellite alloy, etc. This kind of coating of four typical applications such as power plant boiler tubes (water wall tube, reheater and economizer, superheater tube) and water wall of high temperature oxidation corrosion has been electric power, papermaking, chemical industry and other industrial boiler users need to solve the problem, after years of research and practice has proved that the electric arc spraying Ni - Cr, Fe - Cr - Al and Ni - Cr - Al, 45 ct coating can achieve a good protective effect, the service life of up to nine years. MCrAlY coating used in aviation turbine engine blade coating as well as turbine engine combustion chamber, such as flame tube with a thermal barrier coating bonding layer.


Equipment recommended
Solution: electric arc spraying/supersonic flame spraying
Coating material: coating tungsten carbide
Effect: the supersonic spray equipment for corrugated roller tungsten carbide can obtain high wear resistant coating. Hardness can reach more than HV1200 and to improve corrugated roller than ordinary roller by four to five times the service life and can also reduce scrap, reduce the amount of glue, ensure the quality of the cardboard, and improve production efficiency

SX-5000 Gas supersonic flame equipment	MJP-5000 Fuel supersonic flame equipmen	SX-600 The supersonic electric arc equipment